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What Size Breaker Do I Need? Light, Medium, and Heavy Duty Explained

how to use heavy duty breaker
What Size Breaker Do I Need? Light, Medium, and Heavy Duty ExplainedA practical guide to choosing the right demolition breaker for your job — covering electric breakers from 5 kg demo hammers to 30 kg road breakers, plus the power supply and chisel choices that actually matter.Breakers delivered across London — browse breaking and drilling
Quick AnswerFor tiles, plaster, and light chasing work, a light breaker (SDS Max demolition hammer, around 5–10 kg) is enough. For concrete paths, patios, and blockwork, a medium breaker (10–16 kg) handles the job. For thick concrete slabs, foundations, and road surfaces, you need a heavy-duty road breaker (25–30 kg). All electric breakers on construction sites must be 110V — a 240V unit is not safe for site use.

Why Choosing the Right Size Matters

A breaker that is too light for the job bounces off the surface and barely chips it — the operator exhausts themselves and the work takes three times longer than it should. A breaker that is too heavy for the job is harder to control, damages surrounding material you wanted to keep, and increases the risk of hand-arm vibration injuries.

Getting the size right is not about power for its own sake. It is about matching the impact energy to the material you are breaking, the depth of the break, and how long the operator needs to work.

Key PointHand-arm vibration exposure is legally limited under the Control of Vibration at Work Regulations 2005. Heavier breakers generate more vibration, so using the smallest effective breaker for the job is not just efficient — it is a legal requirement. The HSE sets an exposure action value of 2.5 m/s² and an exposure limit of 5 m/s² over an 8-hour shift.

Light Breakers: When to Use Them

Light breakers are SDS Max demolition hammers weighing roughly 5–10 kg. They deliver enough impact to break through tiles, thin screed, plaster, render, brickwork mortar joints, and light concrete — but they are not designed for thick structural concrete or road surfaces.

Best for: bathroom and kitchen strip-outs, chasing channels in walls for pipes and cables, removing old floor tiles and adhesive, knocking out door or window openings in single-skin blockwork, and breaking up thin concrete paths under 75 mm.

Light breakers run on 110V and plug into a standard 32A site transformer outlet. They are easy to handle one-handed in some positions, making them the first choice for overhead and vertical work where a heavier machine would be dangerous.

Pro TipIf you are removing floor tiles and the concrete underneath is sound, a light breaker with a wide chisel (spade bit) is far more effective than a point chisel. The spade gets under the tile and lifts it rather than punching through into the substrate.

Medium Breakers: The All-Rounder

Medium breakers weigh roughly 10–16 kg and deliver significantly more impact energy than a light demolition hammer. They handle concrete up to about 150 mm thick, dense blockwork, paving slabs, and asphalt overlays.

Best for: breaking up concrete garden paths and patios, removing paving slabs bedded in concrete, demolishing internal concrete block walls, cutting through dense mortar and brickwork, and general renovation demolition where a light breaker would be too slow.

Medium breakers are the most commonly hired size because they cover the widest range of jobs. For most domestic renovation and small commercial work, this is the size to start with. If it struggles, step up to a heavy-duty unit. If it feels overpowered, drop to a light breaker.

CompareA light breaker at 5–10 kg handles tiles and thin screed comfortably but bounces off a 100 mm concrete path. A medium breaker at 10–16 kg cuts through that path steadily. A heavy-duty road breaker at 25–30 kg smashes through it in seconds but is overkill and harder to control — with higher vibration exposure for the operator.

Heavy Duty Road Breakers: When You Need Serious Impact

Heavy duty road breakers are built for one job: breaking thick, reinforced material that lighter tools cannot handle. If you are working on mass concrete over 200 mm, reinforced foundations, tarmac road surfaces, or compacted rock, a heavy breaker is the only realistic option.

These machines weigh 25-30 kg and deliver impact energy in the range of 40-60 joules per blow. That extra mass and force is what separates a heavy breaker from a medium — it does not just chip at the surface, it drives through it. On a road reinstatement job or foundation removal, a medium breaker would take three or four times as long and burn through chisels in the process.

The trade-off is weight and fatigue. A 30 kg breaker held at waist height for an hour will exhaust most operators. Plan your work in shorter bursts, rotate operators where possible, and always check your site’s HAV exposure limits before starting.

Watch Out
Heavy breakers hit HAV trigger values fast. Under the Control of Vibration at Work Regulations 2005, the exposure action value is 2.5 m/s² and the limit is 5 m/s². A heavy breaker can reach the action value in under 30 minutes of continuous use. Track exposure time, rotate operators, and take regular breaks.

Power Supply: Why 110V Matters on Site

Every breaker in our hire range runs on 110V via a centre-tapped transformer — not 240V mains. This is not optional. UK construction site regulations (BS 7671 and HSE guidance note GS24) require 110V reduced-voltage supply for portable tools used outdoors or in wet conditions.

The reason is safety. A 110V centre-tapped system delivers a maximum of 55V to earth. If a cable is cut or a tool develops a fault, 55V is survivable. 240V in the same situation can kill. Every construction site should have a suitable step-down transformer before any power tools are connected.

Pro Tip
Check your transformer rating before plugging in a heavy breaker. Light breakers draw around 1,000-1,200W. Heavy breakers can pull 1,500-1,700W. A 3 kVA transformer handles one breaker comfortably, but if you are running other tools on the same supply, step up to a 5 kVA unit to avoid tripping.

If you do not have a transformer on site, we hire those too. A 3 kVA or 5 kVA 110V site transformer plugs into a standard 240V supply and gives you the safe, regulation-compliant output you need.

Choosing the Right Chisel

The chisel does the actual cutting — the breaker just provides the impact force behind it. Choosing the wrong chisel for the job is one of the most common mistakes, and it either slows you down or damages the material you are trying to preserve.

Point Chisel (Moil Point)

Best for initial penetration and breaking into solid, unreinforced material. The concentrated tip focuses all the impact energy into a small area, cracking concrete or masonry before you switch to a wider chisel to clear the debris. Use a point chisel when starting a hole, breaking into a new area, or working on hard natural stone.

Flat Chisel (Spade)

Best for lifting, scraping, and removing material in layers. A flat chisel works underneath tiles, screed, or tarmac to lift them away from the sub-base. It is also the right choice for cleaning up after a point chisel has done the initial break — levelling rough concrete, trimming edges, or removing a thin topping layer without going deeper than you need to.

Narrow Chisel (Cold Chisel)

Best for cutting channels and chasing. If you need a cable trench, pipe chase, or expansion joint cut into concrete or masonry, a narrow chisel gives you a controlled, straight-sided channel. It removes less material per blow than a flat chisel, which is exactly the point — precision, not speed.

Compare
Point chisel: penetration and cracking. Flat chisel: lifting and scraping. Narrow chisel: chasing and channelling. Most jobs need at least two types — start with a point to break in, then switch to a flat or narrow to finish.

Which Breaker for Which Job

This table covers the most common breaking scenarios. Match your material and task to the right breaker class — oversizing wastes money and increases fatigue, undersizing wastes time and wears out chisels.

Job Material Recommended Breaker Why
Removing wall tiles Ceramic on plaster/render Light breaker Enough force to pop tiles without damaging the wall behind
Chasing cables into block walls Aerated block / breeze block Light breaker Precise channelling without cracking the whole block
Breaking up a patio Concrete slabs 50-75 mm Medium breaker Slabs crack cleanly with medium impact; light would be too slow
Removing floor screed Sand/cement screed 50-100 mm Medium breaker Flat chisel lifts screed in sections without going into the slab below
Breaking a concrete drive Reinforced concrete 100-150 mm Medium or heavy breaker Medium handles unreinforced; if there is mesh or rebar, go heavy
Foundation removal Mass concrete 200 mm+ Heavy duty road breaker Only a heavy breaker delivers enough energy to crack mass concrete at depth
Road reinstatement / tarmac removal Tarmac + sub-base 150-300 mm Heavy duty road breaker Tarmac is flexible and absorbs lighter blows; heavy force cuts through cleanly

Common Breaker Hire Mistakes

These are the issues we see most often when customers hire breakers for the first time. Avoiding them saves time, money, and frustration.

Hiring too small. A light breaker on a concrete driveway will technically chip away at it — but it will take all day, burn through chisels, and exhaust the operator. If the material is thicker than 75 mm of unreinforced concrete, start with a medium at minimum.

Hiring too big. A heavy road breaker on bathroom tiles will destroy the wall, the floor, and your deposit. Match the tool to the material, not to your enthusiasm. Light breaking jobs need light breakers.

Wrong chisel for the task. Using a point chisel to lift tiles wastes time — you need a flat spade. Using a flat chisel to penetrate solid concrete wastes energy — start with a point. Ask when you collect and we will make sure you have the right chisel fitted.

Ignoring HAV exposure. Vibration is cumulative. Two hours on a heavy breaker in the morning plus an hour on a compactor in the afternoon adds up. If you are managing a site, track exposure across all vibrating tools, not just the breaker.

No 110V transformer. Breakers are 110V tools. If you turn up on site with only a 240V supply, you cannot safely use the breaker. Order a site transformer at the same time — it is a common add-on and saves a wasted trip.

Key Point
The most expensive mistake is not hiring the wrong breaker — it is hiring the right breaker with the wrong chisel and no transformer. Check all three before you book: breaker size, chisel type, and 110V supply.

Breakers Available for Hire

We carry light, medium, and heavy breakers for delivery across London. All units are 110V, PAT tested, and supplied with a standard chisel fitted. If you need a specific chisel type, let us know when you book.

If you are planning a project that involves breaking, these guides cover related equipment and decisions.

Frequently Asked Questions

What is the difference between a light breaker and an SDS drill?
An SDS drill is designed primarily for drilling holes, with a hammer action as a secondary function. A light breaker is a dedicated demolition tool — it only hammers, it does not rotate. For removing tiles, chasing walls, or breaking thin concrete, a light breaker is significantly faster and more effective than an SDS drill in hammer-only mode.
Can I use a 240V breaker on a construction site?
No. UK site regulations require 110V reduced-voltage supply for all portable power tools used outdoors or in damp conditions. All our breakers are 110V and require a step-down transformer. We hire 3 kVA and 5 kVA site transformers if you need one.
How long can I use a breaker before HAV limits kick in?
It depends on the breaker size and vibration output. As a rough guide, a heavy road breaker can reach the daily exposure action value (2.5 m/s²) in under 30 minutes of continuous use. Light breakers allow longer use. Always check the manufacturer’s declared vibration value and use the HSE’s HAV exposure calculator to plan your work schedule.
Do I need different chisels for different jobs?
Yes. Point chisels penetrate solid material, flat chisels lift and scrape, and narrow chisels cut channels. Most breaking jobs need at least two chisel types. Our breakers come with a standard chisel fitted — tell us your job when you book and we will make sure you have the right one, or supply extras.
Can a medium breaker handle reinforced concrete?
A medium breaker can handle lightly reinforced concrete up to about 100 mm thick, but it will struggle with heavy rebar or anything thicker. For reinforced foundations, structural concrete, or anything over 150 mm, hire a heavy duty road breaker. The medium will get there eventually, but it will take much longer and wear out chisels faster.
Not Sure Which Breaker You Need?
Browse our breaking and drilling range, or call us and we will match the right breaker to your job.
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